How to Replace a Pull Cord on a Push Mower

Replacing a pull cord on a push mower is a relatively simple process that can be done with a few basic tools.

The cord itself is usually made of a durable material, such as nylon or Kevlar, and is designed to withstand the wear and tear of repeated use.

To start, you'll need to purchase a replacement pull cord that matches the original in length and thickness.

According to the manufacturer, the recommended length for a standard pull cord is between 48 and 60 inches.

The old cord will need to be removed from the mower's housing before you can install the new one.

This involves simply pulling the cord out of its retaining clip, which is usually located at the end of the mower's handlebar.

The retaining clip is designed to keep the cord in place while the mower is in use, and it can be a bit tricky to remove.

However, with a bit of patience and some gentle prying, it should come loose easily.

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Replacing the pull cord on a push mower can seem daunting, but with the right tools and preparation, you'll be done in no time.

First, you'll need a socket wrench with a socket that fits snugly on the bolt head to remove the bolts holding the recoil starter in place. This will prevent slipping and potential injury.

A pair of needle-nose pliers is also essential for removing and installing the cotter pin that secures the pulley to the recoil starter. These pliers are ideal for grasping small objects.

You'll also need a screwdriver, preferably a flathead, to remove any screws or clips that may be securing the starter housing cover. Make sure to choose the right size for the job.

To ensure you have everything you need, collect all the necessary tools, including a vice grip or socket, screwdriver, needle nose pliers, knife, and a new lawn mower pull cord.

Here's a list of the essential tools you'll need:

With these tools and a little preparation, you'll be well-equipped to successfully replace the pull cord on your push mower.

Removing the Old Pull Cord is a relatively straightforward process, and it's a good idea to start by disassembling the recoil starter housing, usually located on the side of the lawn mower engine.

To do this, remove any screws or bolts securing the housing to the engine, and then carefully lift it off, being mindful of any attached wires or components. You don't need to remove the engine cover to replace the pull cord on your lawn mower.

Inside the recoil starter housing, you'll find the old pull cord wound around a pulley. Take note of how the cord is threaded through any holes or notches on the pulley, as this will be important when installing the new cord.

If the rope is sticking out of the starter housing, simply pull at it, but be careful not to let go, as the cord could snap back and injure you. Otherwise, use needle-nose pliers to retrieve the end of the rope from inside the hole in the assembly.

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On some models, you may have to manually turn the assembly to help the cord unwind. Be prepared to wedge a screwdriver into the pulley to prevent it from rewinding, and make sure the holes in the pulley and housing align.

Once you've pulled the rope as far as it goes, you can cut or untie the other end of the old pull cord from the handle.

Choosing a new pull cord can be a bit tricky, but it's essential to get it right. Too-thick cords will have a hard time moving through the rewind assembly, while too-thin cords will wear out quickly or become knotted.

To find the right cord, you'll need to know the rope length and diameter. It's best to buy a cord replacement that's identical to the old one – these are called OEM parts (Original Equipment Manufacturer). Most lawn mower brands will sell OEM replacement cords for their models.

If your model has been phased out, or the OEM part isn't available, find the specs in the owner's manual. You can also check your mower's model number and look up the appropriate cord on the brand website.

Not all lawn mower pull ropes are the same, and using the wrong thickness can make starting your mower difficult or even cause a jam.

A new lawn mower starter rope typically costs between $10 and $20 at home improvement stores.

The majority of pull-start mowers use either a cord numbered 5, 5 1/2, or 6.

If you're unsure which size you need, bring some of your damaged rope into the store and match the size, or check your lawn mower's manual.

Here are the common cord sizes:

Remember, using the wrong cord size can lead to problems, so take the time to get it right.

Choosing a starter replacement is crucial for a successful pull cord installation. It's essential to choose a replacement cord that's identical to the old one, as these are called OEM parts (Original Equipment Manufacturer).

Too-thin cords will wear out quickly or become knotted, while too-thick cords will have a hard time moving through the rewind assembly. You can find compatible OEM replacement cords on the brand website by checking your mower's model number.

Most lawn mower brands sell OEM replacement cords for their models, so you can easily find a matching cord. If your model has been phased out, you can check the owner's manual for specs or look up the cord on the brand website.

Here are the key factors to consider when choosing a starter replacement:

By considering these factors and choosing the right replacement cord, you'll ensure a smooth and successful installation process.

Testing the pull cord is a crucial step in ensuring it's properly installed and in good working condition. It's essential to test the pull cord before using your lawn mower.

Grasp the handle of the pull cord firmly and give it a gentle tug to see if it extends smoothly and retracts back into the mower without any resistance. This will help you identify if the cord is properly installed or if there's a problem with the installation.

The cord should have enough tension to retract fully, but not so much that it's difficult to pull. If you notice any issues with the pull cord during testing, it may be necessary to recheck the installation or seek professional help.

Testing is a crucial part of ensuring your equipment is in good working condition. Testing the pull cord ensures it's properly installed and in good working condition.

A properly functioning pull cord is essential for starting your lawn mower safely and efficiently. It should extend smoothly and retract back into the mower without any resistance.

The cord should have enough tension to retract fully, but not too much that it's difficult to pull. If the cord doesn't extend or retract properly, it may be a sign of a problem with the installation.

If you notice any issues with the pull cord during testing, it may be necessary to recheck the installation or seek professional help. Remember, a properly functioning pull cord is essential for starting your lawn mower safely and efficiently.

Testing your lawn mower's pull cord regularly is a must.

Inspect the cord for any signs of damage, like fraying or partial unravelling.

You should replace your mower cord if you find small tears, thinning material, debris or residue that can't be removed, or knots that won't untangle.

The sooner you notice any damage, the sooner you can replace the old cord – it's much easier to replace a damaged cord than a broken one.

Inspect the rewind assembly too, as sometimes the cord itself is fine but the rewind system is broken.

Some mowers have bolts or rivets instead of screws holding the starter housing, so be sure to use the right tools to remove them.

Replacing a pull cord on your push mower can be a DIY-friendly task if you're comfortable with basic tools and repair work. It takes less than an hour to complete.

However, if you're not sure you'll be able to put it back together, a lawn mower repair shop near you can tackle the job just as easily. It won't cost an arm and a leg, either.

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Replacing the cord yourself should only cost you the supplies, which comes to around $25. For more complex repairs, you'll need to get a quote from a local lawn mower repair shop.

Regular lawn mower tune-ups can help avoid more expensive repairs in the future, and they cost around $130.