How Do Thermistors Work and Their Basic Principles Explained

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Close-up of a round analog display showing temperature and humidity.
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Thermistors are incredibly useful devices that help us measure temperature, but have you ever wondered how they work? Thermistors rely on the principle of negative temperature coefficient, meaning their resistance decreases as temperature increases.

Their basic principle is rooted in the changes that occur in a thermistor's material when it's exposed to different temperatures. This material, usually a semiconductor, undergoes significant changes in its electrical properties.

As temperature increases, the thermistor's internal structure expands, allowing more electrons to flow freely, which in turn reduces its resistance. Conversely, as temperature decreases, the thermistor's internal structure contracts, restricting electron flow and increasing resistance.

Thermistors can be classified into two main types: positive temperature coefficient (PTC) and negative temperature coefficient (NTC).

What Is It?

A thermistor is a type of temperature-sensing device that can detect even small changes in temperature. It's essentially a resistor that changes its resistance in response to temperature fluctuations.

Thermistors are made from a special type of material called a semiconductor, which is sensitive to temperature changes. This sensitivity allows thermistors to accurately measure temperature.

Credit: youtube.com, Thermistor Basics - NTC PTC

Thermistors can be classified into two main types: negative temperature coefficient (NTC) and positive temperature coefficient (PTC). NTC thermistors decrease in resistance as temperature increases, while PTC thermistors increase in resistance as temperature increases.

A thermistor's ability to detect temperature changes is due to the movement of free electrons within its semiconductor material.

Basic Principles

Thermistors are sensitive to temperature changes, which affect their electrical resistance. This is due to the temperature coefficient of resistance, or TCR, which describes the relationship between temperature and electrical resistance.

The TCR is a measure of how much resistance changes with temperature. There are two types of thermistors: negative temperature coefficient (NTC) and positive temperature coefficient (PTC).

NTC thermistors have a negative TCR, meaning their resistance decreases as temperature increases. PTC thermistors have a positive TCR, meaning their resistance increases as temperature increases.

Not all resistors are thermistors; some are designed to have a TCR close to 0, so their resistance remains nearly constant over a wide temperature range.

Types and Characteristics

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Thermistors are classified into two types based on how their resistance changes with temperature. There are NTC thermistors, whose resistance decreases as temperature rises, and PTC thermistors, whose resistance increases as temperature rises.

NTC thermistors are commonly used as temperature sensors or in series with a circuit as an inrush current limiter. They're also great for protecting against overcurrent conditions, acting as resettable fuses. PTC thermistors, on the other hand, are often installed in series with a circuit to protect against overcurrent conditions.

Here are the key differences between NTC and PTC thermistors:

Thermistors can achieve accuracies of ±0.1 °C or ±0.2 °C over wide temperature ranges, making them suitable for various applications.

Types

Thermistors are classified into two main types: NTC and PTC. NTC thermistors decrease in resistance as temperature rises, making them ideal for temperature sensing and inrush current limiting.

NTC thermistors are commonly used in temperature sensors and as inrush current limiters. They work by having electrons bumped up from the valence band to the conduction band due to thermal agitation.

A unique perspective: Thermistor Ntc or Ptc

Man Checking the Baby's Temperature using Thermometer
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PTC thermistors, on the other hand, increase in resistance as temperature rises. This is usually due to increased thermal lattice agitations, particularly those of impurities and imperfections.

PTC thermistors are often used as resettable fuses to protect against overcurrent conditions. They are installed in series with a circuit to prevent damage.

Here are the main differences between NTC and PTC thermistors:

Thermistors can be produced using powdered metal oxides, and with improved formulas and techniques, NTC thermistors can now achieve accuracies of ±0.1 °C or ±0.2 °C from 0 °C to 70 °C with excellent long-term stability.

NTC (Negative Coefficient)

NTC (Negative Coefficient) thermistors are a type of thermistor that exhibits a decrease in resistance as temperature increases. This is because electrons are bumped up by thermal agitation from the valence band to the conduction band.

NTC thermistors are commonly used in temperature sensing applications like thermostats, battery protection, and digital thermometers. They work because raising the temperature of a semiconductor increases the number of active charge carriers by promoting them into the conduction band.

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The resistance-temperature relationship for NTC thermistors is highly nonlinear. This means that small changes in temperature can result in large changes in resistance.

NTC thermistors are made from a pressed disc, rod, plate, bead or cast chip of semiconducting material such as sintered metal oxides. These materials include ferric oxide (Fe2O3) with titanium (Ti) doping, which forms an n-type semiconductor, and nickel oxide (NiO) with lithium (Li) doping, which creates a p-type semiconductor.

The typical operating temperature range of an NTC thermistor is −55 °C to +150 °C. However, some glass-body thermistors have a maximal operating temperature of +300 °C.

Here are some common applications of NTC thermistors:

  • Temperature sensing
  • Battery protection
  • Digital thermometers
  • Thermostats

PTC (Positive Coefficient)

PTC (Positive Coefficient) thermistors are a type of thermistor that exhibits an increase in resistance as temperature rises. This means their resistance-temperature curve is nonlinear and opposite to that of NTC thermistors.

Their resistance increases due to increased thermal lattice agitations, particularly those of impurities and imperfections. This makes them ideal for applications where overcurrent protection is necessary.

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PTC thermistors are commonly used for overcurrent protection in electrical circuits, temperature regulation in heating elements, and motor protection in appliances. They are also used as resettable fuses due to their ability to protect against overcurrent conditions.

Here are some common uses of PTC thermistors:

  • Overcurrent protection in electrical circuits
  • Temperature regulation in heating elements
  • Motor protection in appliances

Mathematical Models

The Steinhart–Hart equation is a widely used third-order approximation that provides a more faithful characterization of thermistor performance over wider temperature ranges. It's a complex equation that involves the Steinhart–Hart parameters a, b, and c, which must be specified for each device.

This equation is not dimensionally correct, meaning that a change in the units of resistance results in a different form of the equation. However, it gives good numerical results for resistances expressed in ohms (Ω) or kiloohms, with typical values for a thermistor with a resistance of 3 kΩ at room temperature being: a = 1.42 × 10^4, b = 2.29 × 10^3, and c = 2.30 × 10^−4.

The error in the Steinhart–Hart equation is generally less than 0.02 °C in the measurement of temperature over a 200 °C range.

Steinhart-Hart Equation

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The Steinhart-Hart equation is a widely used third-order approximation that provides a more faithful characterization of thermistor performance over wider temperature ranges. This equation is a cubic equation in ln⁡ ⁡ R and is used to calculate the actual resistance of a thermistor as a function of temperature.

The Steinhart-Hart equation is dimensionally incorrect, meaning that a change in the units of resistance results in an equation with a different form, containing a (ln⁡ ⁡ R)2 term. This is why the coefficients a, b, and c must be specified for each device and stated with reference to a particular unit.

The Steinhart-Hart equation is often used to model thermistor temperatures easily and accurately, with an error of generally less than 0.02 °C in the measurement of temperature over a 200 °C range. This makes it a reliable method for converting resistance to temperature.

The equation can be solved to give resistance as a function of temperature, with the real root being the solution to the cubic equation. This allows for the calculation of the actual resistance of a thermistor at a given temperature.

The Steinhart-Hart equation is a manual calculation that was developed prior to computers, but can now be calculated automatically using computer software. This makes it a convenient and accurate method for thermistor temperature modeling.

Conduction Model

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The conduction model is a fundamental concept in understanding how electrical power interacts with thermistors. The electrical power input to the thermistor is just a simple example of this.

In the conduction model, the thermistor's behavior is determined by the amount of electrical power it receives. This is a key factor in how the thermistor responds to changes in temperature.

Understanding the conduction model is crucial for designing and building thermistor-based systems that can accurately measure temperature changes. It's a basic principle that underlies many real-world applications.

The conduction model is a straightforward concept that can be applied to a wide range of situations, from simple circuits to complex systems.

Conduction and Self-Heating

A thermistor's ability to measure temperature relies on its electrical properties, but it's also susceptible to self-heating, which can throw off its accuracy. This occurs when a current flows through the thermistor, generating heat and raising its temperature above its surroundings.

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The power input to the thermistor is directly related to the current and voltage drop across it, which can be calculated using the formula I=V/R. This power is then converted to heat, which is transferred to the environment at a rate described by Newton's law of cooling.

At equilibrium, the rate of heat transfer must equal the rate of heat generation, and the temperature of the thermistor can be calculated from its resistance and the ambient temperature of its surroundings. The dissipation constant, which measures the thermistor's thermal connection to its surroundings, plays a crucial role in this calculation.

Typical values for the dissipation constant are 1.5 mW/°C in still air and 6.0 mW/°C in well-stirred oil, which can be used to determine the ambient temperature of the environment. By knowing the temperature beforehand, a thermistor can be used to measure the value of the dissipation constant, making it useful for applications like flow-rate sensing.

Understanding and Applications

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Thermistors are used in various applications requiring temperature measurements, such as in thermostats, controllers, and temperature-compensating circuits. They're particularly useful in tools requiring high accuracy and fast response times.

Understanding how thermistors work is essential for accurate temperature measurements, which are critical in many applications like electronic circuitry, medical equipment, and environmental monitoring.

Thermistors are everywhere, from temperature monitoring in electronic gadgets to regulating temperature in your car's engine. They play a crucial role in our everyday lives, often without us even realizing it.

Understanding

Understanding thermistors is essential for accurate temperature measurements. Thermistors are temperature sensors that use the change in resistance with temperature to measure temperature.

A thermistor is a type of resistor that changes its resistance in response to temperature changes. This makes them particularly useful in applications requiring high accuracy and fast response times.

Thermistors can be either positive-temperature-coefficient (PTC) or negative-temperature-coefficient (NTC) types. PTC thermistors have a positive k value, meaning their resistance increases with increasing temperature, while NTC thermistors have a negative k value, meaning their resistance decreases with increasing temperature.

Father uses a digital thermometer to measure his baby's temperature at home.
Credit: pexels.com, Father uses a digital thermometer to measure his baby's temperature at home.

Silistors, on the other hand, employ silicon as the semiconductive component material and have an almost linear resistance-temperature characteristic. They are stable devices that are hermetically sealed in an axial leaded glass encapsulated package.

Thermistors are used in a wide range of applications, including temperature monitoring in electronic gadgets, regulating temperature in car engines, and controlling temperature in air conditioning and display fridges/freezers.

A temperature controller monitors the temperature of the thermistor, which then instructs a heater or cooler to turn on or off to maintain the temperature of the sensor and the target device.

To guarantee accuracy, the thermistor should be placed close to the device that requires temperature control, either embedded or attached. The closer the thermistor is to the device, the more quickly it will react to temperature changes.

Thermistors work best when measuring a single temperature within the range between -55°C and +114°C, and extreme high or low temperatures don't get recorded correctly. Using a thermistor where the setpoint temperature is in the middle of the range is the best way to go.

Here's a summary of the ideal temperature range for thermistors:

Applications

A healthcare worker measures a patient's temperature with a forehead thermometer.
Credit: pexels.com, A healthcare worker measures a patient's temperature with a forehead thermometer.

Thermistors are used in temperature monitoring in electronic gadgets. This is a common application of thermistors.

They're also used to regulate temperature in car engines. This makes them a vital component in the automotive industry.

In addition to these, thermistors are used in many other areas, such as temperature control in industrial processes. This is because thermistors can provide accurate and reliable temperature readings.

Thermistors are widely used in various industries, including manufacturing, healthcare, and more. They're an essential tool for maintaining optimal temperatures in these sectors.

Practical Considerations

In practice, thermistors are often used in circuits to measure temperature, as their resistance can be easily converted into a temperature reading.

To create a reliable temperature-measuring circuit, thermistors are typically connected in series with a fixed resistor and a voltage source to form a voltage divider circuit.

The voltage across the thermistor is measured and used to calculate the temperature, making it a straightforward process.

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Thermistors' resistance decreases as the temperature increases, causing the voltage across it to change.

This change in voltage is proportional to the change in temperature, allowing for accurate temperature readings.

To ensure accurate measurements, it's essential to select a thermistor with a suitable temperature coefficient, which affects how much the resistance changes with temperature.

Circuit and Code

To build a thermistor circuit, you'll need to connect the thermistor in a voltage divider configuration with a fixed resistor. The Arduino reads the voltage across the thermistor and calculates the temperature.

The circuit consists of a 10K fixed resistor between the voltage divider output and 5V, and a 10K NTC thermistor between the voltage divider output and GND. The thermistor is connected to A0 on the Arduino board.

Here's a breakdown of the circuit:

  • A0: Connected to the junction of the 10K resistor and thermistor
  • 10K fixed resistor: Between A0 and 5V
  • 10K NTC thermistor: Between A0 and GND

The ND03N00103KCC thermistor, for example, has a tolerance of ±10%, so you may not get completely accurate temperature readings. However, using the correct B coefficient for your specific thermistor, such as 3950.0 for the ND03N00103KCC sensor, can help improve the accuracy of your readings.

Circuit Diagram Symbols

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Thermistor symbols are used in circuit diagrams and schematic diagrams, and both US and EU variants are shown.

The US variant of the general thermistor symbol is used in the United States.

PTC thermistor symbols are used in the middle of the image, showing both US and EU variants.

NTC thermistor symbols are shown at the bottom of the image, with separate symbols for the US and EU variants.

Arduino Circuit

The Arduino circuit is a crucial part of any temperature-sensing project. It's connected to the thermistor through a voltage divider configuration with a fixed resistor.

The thermistor is connected in a specific way to the Arduino board. A0 is connected to the junction of the 10K resistor and thermistor, while the 10K fixed resistor is between A0 and 5V.

The 10K NTC thermistor is between A0 and GND, completing the circuit. This configuration allows the Arduino to read the voltage across the thermistor and calculate the temperature.

Arduino and LoRa components set up on a breadboard for a DIY project.
Credit: pexels.com, Arduino and LoRa components set up on a breadboard for a DIY project.

Here's a breakdown of the connections:

  • A0: Connected to the junction of the 10K resistor and thermistor
  • 10K fixed resistor: Between A0 and 5V
  • 10K NTC thermistor: Between A0 and GND

The specific thermistor used in this example is the ND03N00103KCC, which has a tolerance of ±10%. This means that the actual temperature may not be completely accurate due to the thermistor's tolerance and the fixed resistor's tolerance.

Arduino Sketch

The Arduino sketch is the heart of our project, and it's where the magic happens. It's essentially a set of instructions that the Arduino board follows to read data from our circuit and perform calculations.

The Arduino sketch reads the value from the thermistor/resistor voltage divider circuit and calculates the temperature in degrees Celsius using the Steinhart-Hart equation. This equation is a mathematical formula that helps us convert the raw data from the thermistor into a meaningful temperature reading.

Continuous temperature readings are sent out of the serial USB port every second, allowing us to monitor the temperature in real-time. This is done through the Serial Monitor window of the Arduino IDE, making it easy to see the temperature readings without having to write any additional code.

The Arduino sketch is a crucial part of our project, and it's what allows us to collect and display temperature data. By following the instructions in the sketch, we can create a reliable and accurate temperature monitoring system.

Final Thoughts

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Thermistors are a great choice for any electronics project, especially for beginners, due to their simplicity and affordability.

Their reliability is unmatched, making them perfect for sensing temperature in various projects.

Thermistors are perfect for sensing temperature in all kinds of projects, whether you're just getting started or building a smart device.

Understanding how thermistors work opens up a world of possibilities, so it's essential to grasp their basic principles.

Frequently Asked Questions

How does a thermistor change with temperature?

A thermistor's resistance decreases as temperature increases, allowing more current to flow at higher temperatures. This unique property makes thermistors useful for temperature sensing and control applications.

Do thermistors fail open or closed?

Thermistors typically fail open circuit, not short circuit. This is the most common failure mode, as indicated in technical documentation.

How does a thermistor measure resistance?

A thermistor measures resistance by changing its electrical resistance in response to temperature changes, with its resistance increasing or decreasing depending on the type of thermistor. This temperature-dependent resistance is the fundamental principle behind a thermistor's ability to measure temperature.

Ella Paolini

Writer

Ella Paolini is a seasoned writer and blogger with a passion for sharing her expertise on various topics, from lifestyle to travel. With over five years of experience in the industry, she has honed her writing skills and developed a unique voice that resonates with readers. As an avid traveler, Ella has explored many parts of the world, immersing herself in new cultures and experiences.

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